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Battery Module Accessories

Battery Module Accessories are critical structural, electrical, and thermal management components used in lithium battery modules for Energy Storage Systems (ESS). These accessories ensure mechanical integrity, electrical performance, thermal stability, and long-term safety of battery packs.

A complete battery module requires:

  • Structural reinforcement components

  • Electrical connection and signal acquisition systems

  • Thermal management solutions

  • Insulation and protection materials

Dagong ESS provides fully customized lithium battery module accessories designed to support modern ESS applications, including residential, commercial, industrial, and containerized energy storage systems.

Lithium Battery Module Stainless Steel Strap

The Lithium Battery Module Stainless Steel Strap(Band) is a durable, high-precision accessory designed to secure battery packs. Made from premium stainless steel (201 or 304 grade), it offers strong structural support for stability and longevity. Using advanced laser welding technology, it ensures precise dimensions with an error of less than ±0.3mm. Customizable to meet various needs, the Strap(Belt) includes heat-shrinkable tubes for improved assembly quality. A free sample is available for customer testing.

Lithium Battery Module End Plate

The Lithium Battery Module End Plate is a durable, lightweight component designed to reinforce and protect battery packs while improving heat dissipation. Made from high-quality aluminum alloy, its hollow-carved design reduces weight and enhances cooling efficiency. Available in a standard size of 169×175×19.5mm, it can also be customized for specific applications. This multifunctional, sturdy accessory ensures the stability and longevity of lithium battery packs.

Lithium Battery Module Heat Dissipation Plate

The Lithium Battery Module Heat Dissipation Plate is a key component for insulation and heat management in lithium battery packs. Made from an insulating film and high-quality aluminum alloy, it ensures safety and effective thermal performance. The hollow-carved design reduces weight and improves heat dissipation efficiency. Customizable to fit various sizes and designs, it is perfect for diverse battery module applications.

Battery Cell Contact System with Integrated Busbar

The Battery Cell Contact System with Integrated Busbar is a core electrical connection and signal acquisition component for lithium battery modules in energy storage systems. By integrating busbars, signal circuits, insulation, and structural elements into a single module, it enables reliable cell interconnection, voltage and temperature monitoring, and overcurrent protection. It performs key functions such as cell series and parallel connection, battery temperature sampling, cell voltage sampling, and overcurrent fuse protection, while transmitting these signals to the BMS. As such, it forms an essential part of the Battery Management System architecture.

Lithium Battery Pack Liquid Cooling Plate

The Lithium Battery Pack Liquid Cooling Plate is a key thermal management component designed for energy storage systems (ESS). It efficiently transfers heat from lithium battery packs through internal liquid channels, maintaining stable operating temperatures and improving system safety. Manufactured with high-quality aluminum alloy, this liquid cooling plate supports customized designs to meet different ESS battery pack structures and cooling requirements.

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Customized Battery Module Accessories

At Dagong ESS, we offer a wide range of customized battery module accessories to meet the diverse needs of energy storage products. Whether for residential, commercial, or industrial applications, we ensure that each accessory is tailored to specific operational requirements, helping to optimize energy storage efficiency while ensuring seamless integration with primary energy systems. This enhances the overall performance, safety, and reliability of the energy storage system. Details are as follows:

  • Customized Lithium Battery Module Stainless Steel Strap(Band) :The Customized Lithium Battery Module Stainless Steel Strap(Band)  is designed according to specific battery module dimensions and structural requirements, providing strong compression force and mechanical reinforcement to ensure long-term stability of lithium battery packs. Manufactured from 201 or 304 stainless steel, it offers high tensile strength, excellent corrosion resistance, and precise dimensional control with parameter tolerance within ±0.3mm. The product supports laser welding and heat-shrinkable tubing integration, making it suitable for automated production lines and large-scale ESS battery module manufacturing.

  • Customized End Plates:Customized End Plates are engineered to match the size, structure, and configuration of lithium battery modules, ensuring secure cell compression and enhanced structural stability during operation. Made primarily from aluminum alloy, with optional stainless steel materials available, these end plates provide mechanical reinforcement, impact resistance, and optimized thermal support performance. Their dimensions and structural designs can be fully customized to meet different battery pack layouts and energy storage system requirements.

  • Customized Heat Dissipation Plates:Customized Heat Dissipation Plates are designed based on specific thermal management requirements, whether for air-cooled or liquid-cooled battery systems, ensuring stable operating temperatures within lithium battery modules. Manufactured from high-quality aluminum alloy, they provide efficient heat transfer, optimized internal structural design, and reliable thermal performance. The thickness, size, and configuration can be customized to match various ESS battery pack structures and cooling strategies.

  • Customized Cell Connection System (CCS):The Battery Cell Contact System (CCS) with Integrated Busbar is a highly integrated electrical connection and signal acquisition solution for lithium battery modules in energy storage systems. It combines aluminum or copper busbars, voltage sampling circuits, NTC temperature sensing components, insulation layers, and structural elements into a compact module, enabling reliable cell series and parallel interconnection, precise voltage and temperature monitoring, optional overcurrent protection, and direct signal transmission to the BMS. Available in multiple signal collection configurations including FPC, FCC hybrid, PCB, FDC, FFC, and wire harness types, this CCS solution reduces wiring complexity, improves structural integration, enhances reliability, supports automated mass production, and offers full customization to meet different module architectures and performance requirements.

  • Lithium Battery Pack Liquid Cooling Plate:The Lithium Battery Pack Liquid Cooling Plate is a high-efficiency thermal management component specifically designed for ESS lithium battery packs, regulating battery temperature through coolant circulation within precisely engineered internal flow channels to ensure uniform heat dissipation and enhanced system safety. Manufactured from high-quality aluminum alloy, it offers excellent thermal conductivity, corrosion resistance, lightweight structure, and optimized flow channel design for improved heat transfer efficiency. The size, thickness, and channel layout can be customized to suit commercial and industrial ESS, containerized energy storage systems, high-capacity modular battery packs, and grid-scale lithium battery applications.

  • Customized Busbars and Connectors:Busbars and connectors are designed to transport electrical current between cells and components in the most efficient manner possible. Customized busbars can be tailored in size, material (such as copper or aluminum), and shape to reduce energy loss and improve the safety and reliability of electrical connections.

  • Customized Protection Films:Protective films used to seal and safeguard the battery module can be customized for various environmental exposures, such as moisture, UV rays, or high temperatures, ensuring the battery’s longevity and safety.

Popular Battery Module Accessories

  • Lithium Battery Module Stainless Steel Strap(Band) :Used to securely hold battery cells together and provide structural support, ensuring stability and strength to withstand mechanical stress and external forces.

  • Lithium Battery Module End Plate:Acts as a protective cover, offering mechanical protection and electrical insulation, while ensuring the structural integrity of the module during operation.

  • Lithium Battery Module Heat Dissipation Plate:Essential for thermal management, it helps dissipate heat generated during charging and discharging, preventing overheating and maintaining safe operating temperatures.

  • Lithium Battery Module Cell Connection System (CCS):Links individual cells together in series or parallel configurations, ensuring proper electrical performance and power distribution across the module.

  • Lithium Battery Module Aluminum Busbar:Transports electrical current between cells and other components, efficiently reducing energy loss and providing safe, reliable electrical connections.

  • Lithium Battery Pack Liquid Cooling Plate:Regulates battery pack temperature through internal coolant circulation, ensuring efficient heat dissipation, stable operation, and enhanced safety in ESS lithium battery systems, with customizable size and flow channel design to suit various module configurations.

  • Lithium Battery Packaging Cover Repair Film:Used to seal and protect the battery module, preventing external damage and shielding the cells from moisture, dust, and other environmental factors.


Features of Battery Module Accessories

  • Lithium Battery Module Stainless Steel Strap(Band) 

Solidify battery pack

Free Sample

Laser welding

Parameter error<±0.3mm

Raw material:201 or 304

Component:heat shrinkable tube

Support customizaiton

  • Lithium Battery Module Insulation Plate:

Insulation and heat dissipation for battery pack

Insulating film

Aluminium Alloy

Hollow-carved design

Support customizaiton 

  • Lithium Battery Module End Plate

Sodidify and heat dissipation for battery pack

Hollow-carved design

Aluminium Alloy

Support customizaiton 

  • Lithium Battery Module Cell Connection System (CCS)

Electrical connection for battery cells

Ensures correct power distribution

Network of connectors and busbars

Supports series and parallel configurations

Ensures proper electrical performance

Support customization 

  • Lithium Battery Module Aluminum Busbar

Transports electrical current between cells

Efficient conductor to reduce energy loss

Provides safe and reliable electrical connections

High conductivity material (aluminum)

Lightweight and corrosion-resistant

Support customization 

  • Lithium Battery Pack Liquid Cooling Plate

Thermal management component for lithium battery packs

Regulates temperature through internal liquid cooling circulation

Ensures uniform heat dissipation and stable operation

Optimized internal flow channel structure

High thermal conductivity aluminum alloy

Corrosion-resistant and lightweight design

Suitable for commercial, industrial, and containerized ESS

Support customization

  • Lithium Battery Packaging Cover Repair Film

Protects the battery module packaging

Reliable Electrical Insulation

Prevents external damage to the module

Shields cells from moisture, dust, and other environmental factors

High-quality protective film

Flexible and durable

Battery Module Accessories Applications

Lithium Battery Module Stainless Steel Strap(Band)

Lithium Battery Module Stainless Steel Strap(Band)

Used to securely hold battery cells together and provide structural support, ensuring stability and strength to withstand mechanical stress and external forces.

Lithium Battery Module End Plate

Lithium Battery Module End Plate

Acts as a protective cover, offering mechanical protection and electrical insulation, while ensuring the structural integrity of the module during operation.

Lithium Battery Module Heat Dissipation Plate

Lithium Battery Module Heat Dissipation Plate

Essential for thermal management, it helps dissipate heat generated during charging and discharging, preventing overheating and maintaining safe operating temperatures.

Lithium Battery Module Aluminum Busbar

Lithium Battery Module Aluminum Busbar

Transports electrical current between cells and other components, efficiently reducing energy loss and providing safe, reliable electrical connections.

Lithium Battery Module Cell Connection System (CCS)

Lithium Battery Module Cell Connection System (CCS)

Enables cell series and parallel connections, performs battery temperature acquisition, cell voltage sampling, and overcurrent protection, and transmits related signals to the BMS, serving as a critical component of the battery management architecture.

Lithium Battery Pack Liquid Cooling Plate

Lithium Battery Pack Liquid Cooling Plate

Regulates battery pack temperature through internal coolant circulation, ensures uniform heat dissipation and stable operating conditions, reduces cell temperature differences, and enhances overall system safety and service life, serving as a critical thermal management component in commercial, industrial, containerized, and grid-scale lithium battery energy storage systems.

Lithium Battery Packaging Cover Repair Film

Lithium Battery Packaging Cover Repair Film

Used to seal and protect the battery module, preventing external damage and shielding the cells from moisture, dust, and other environmental factors.

Battery Module Accessories Package

Dagong ESS typically uses two types of packaging: Cardboard Box Packaging and Wooden Box Packaging. However, we also offer alternative packaging options based on customer requirements, including:

package 000

  • Cardboard Box Packaging: Lightweight and cost-effective packaging for small ESS components, such as battery cells and controllers, often with protective materials like foam.

  • Wooden Box Packaging: Durable packaging for medium-sized or heavy ESS components, providing strong protection against impact and environmental factors.

  • Shockproof Packaging: Packaging with shock-absorbing materials, such as foam, to protect sensitive ESS components from vibrations and impacts during transport.

  • Containerized Packaging: Used for large, heavy ESS systems or components, placed in containers to prevent shifting and protect against environmental factors during transport.

Battery Module Accessories Datasheet

Stainless Steel Strap with Insulation Film
Stainless Steel Materials201 or 304 model
201 Model (0.8mm Thickness)0.8 (thickness) * 19.0mm (width)
201 Model (1.0mm Thickness)1.0 (thickness) * 19.0mm (width)
304 Model (1.0mm Thickness)1.0 (thickness) * 19.0mm (width)
LengthCustomized
TublingBlack heat-shrinkable
Temp Rating of Tubling125℃
Voltage Rating of Tubling600V
End Plate for Battery Pack
MaterialAluminium Alloy
FunctionReinforce and protect
Size169 * 175 * 19.5mm (Support customized)
Heat Dissipation Plate for Battery Pack
Main MaterialAluminium Alloy
Auxiliary MaterialBlue PET Thin Film
FunctionInsulation and heat dissipation
Size199.5 * 172 * 7.8mm (Support customized)
ItemSpecification
Product TypeBattery Cell Contact System (CCS) with Integrated Busbar
ApplicationEnergy Storage Systems (ESS)
Busbar MaterialAluminum / Copper (optional)
Signal CollectionFPC /FCC / PCB / FDC / FFC / Wire Harness
Voltage SamplingSupported
Temperature SamplingSupported
Overcurrent ProtectionOptional (FIC or fuse structure)
Insulation MaterialPET / PI / Engineering plastics
Customization SupportYes
Assembly MethodManual or automated assembly
ItemSpecification
Product TypeLithium Battery Pack Liquid Cooling Plate
ApplicationEnergy Storage Systems (ESS)
Main MaterialAluminum Alloy
Cooling MethodLiquid Cooling
Internal StructureIntegrated flow channel design
Surface TreatmentAnodizing / Anti-corrosion coating (optional)
ThicknessCustomizable
SizeCustomizable according to battery pack
Working Temperature-20°C to +60°C (typical ESS range)
Customization SupportYes

Battery Module Accessories FAQ

  • Que:1.What battery module parts do you provide?
    Ans:

    We are provide battery module parts including: Stainless Steel Strap(Band), End plate, Heat dissipation panel,CCS, Liquid Cooling Plate,Heat films, Top cover, Bus-bar, Cell Cap, AL Box, Insulation parts and etc.

  • Que:2.Are these original factory parts?
    Ans:

    Yes. These parts are manufactured by Dagong ESS or approved suppliers according to strict quality standards and production specifications.

  • Que:3.Do your products support customization?
    Ans:

    Yes. All battery module parts support customization in terms of size, material, electrical design, cooling structure, and assembly requirements.Please provide your technical drawings or system requirements for engineering evaluation.

  • Que:4.What is Lithium Battery Module Stainless Steel Strap(Band)?
    Ans:

    A Lithium Battery Module Stainless Steel Strap(Band)is a narrow, flat strip of stainless steel used to bind and secure lithium-ion battery cells within a module. It provides structural support, maintains cell compression, and helps manage the expansion and contraction of cells during charging and discharging. These belts are crucial for the safety and performance of lithium-ion battery packs in various applications, including electric vehicles.

  • Que:5.What is Lithium Battery Module Cell Connection System (CCS)?
    Ans:

    Lithium Battery Module Cell Connection System (CCS) enables cell series and parallel connections, performs battery temperature acquisition, cell voltage sampling, and overcurrent protection, and transmits related signals to the BMS, serving as a critical component of the battery management architecture.

  • Que:6.What is Lithium Battery Pack Liquid Cooling Plate?
    Ans:

    Lithium Battery Pack Liquid Cooling Plate regulates battery pack temperature through internal coolant circulation, ensures uniform heat dissipation and stable operating conditions, reduces cell temperature differences, and enhances overall system safety and service life, serving as a critical thermal management component in commercial, industrial, containerized, and grid-scale lithium battery energy storage systems.

  • Que:7.What is the load capacity of the stainless steel strap used for lithium battery modules?
    Ans:

    The load capacity depends on the material and size of the strap. Typical tensile strength values are:201, 1.0 × 19 mm: 25 kN/201, 0.8 × 19 mm: 18 kN/ 304, 1.0 × 19 mm: 20 kN ,The suitable specification should be selected based on the battery module’s mechanical requirements, such as cell expansion force.

  • Que:8.How to Select the Appropriate End Plate Type?
    Ans:

    Extruded end plates are ideal for standardized and cost-sensitive designs, while die-cast end plates are better suited for high-precision and structurally complex battery modules.

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